AIDigitalTwin Footwear Business Decision

PASS ERP write access: false · factory confirmation: true

VerdictTAKE_ORDER_WITH_FACTORY_CONFIRMATION
Unit cost$21.12 / pair
Target FOB$24.0 / pair
Projected margin12.0%
Bottleneckoutsole_tooling
Warehouse fitTrue

Dashboard

Business dashboard

Constraint Audit

constraintstatusdetail
profitabilityOKFOB 24.00 vs unit cost 21.12; projected margin 12.00%
machine_capacityOKbottleneck=outsole_tooling; capacity=1360.0 pairs for order 1200
labor_capacityOKlabor capacity=1291.3 pairs; load=92.9%
warehouse_spaceOKrequired=9.0 m3; usable=85.8 m3
data_qualityNEEDS_ACTIONdemo defaults are estimated; onsite ERP/layout/machine logs are required before final consulting conclusion

Sensitivity Analysis

scenario_idchange_typechange_detailtarget_fob_usdquantity_pairsunit_cost_usdprojected_margin_pctmargin_delta_pctprojected_profit_usdprofit_delta_usdverdictbottleneck_stagebottleneck_capacity_pairsmachine_fitlabor_fitwarehouse_fitrecommendation
basecurrent_order目前 demo 訂單條件24.0120021.1212.00.03456.00.0TAKE_ORDER_WITH_FACTORY_CONFIRMATIONoutsole_tooling1360.0TrueTrueTrue可作為接單方案,但仍需工廠確認與真實資料覆蓋
fob_minus_1_usdpriceFOB 每雙降價 1 USD23.0120021.128.17-3.832256.0-1200.0NEGOTIATE_PRICE_OR_REDESIGN_COSToutsole_tooling1360.0TrueTrueTrue先談 FOB、材料替代、數量、工具費拆分或設計降本
fob_plus_1_usdpriceFOB 每雙提高 1 USD25.0120021.1215.523.524656.01200.0TAKE_ORDER_WITH_FACTORY_CONFIRMATIONoutsole_tooling1360.0TrueTrueTrue可作為接單方案,但仍需工廠確認與真實資料覆蓋
quantity_plus_50pctquantity訂單數量增加 50%24.0180021.1212.00.05184.01728.0NEGOTIATE_CAPACITY_OR_SPLIT_DELIVERYoutsole_tooling1360.0FalseFalseTrue先處理瓶頸工序 outsole_tooling:外包、加班、換治具或分批交貨
material_cost_minus_5pctmaterial主要材料單價降低 5%24.0120020.1915.883.884572.01116.0TAKE_ORDER_WITH_FACTORY_CONFIRMATIONoutsole_tooling1360.0TrueTrueTrue可作為接單方案,但仍需工廠確認與真實資料覆蓋
material_cost_plus_5pctmaterial主要材料單價上升 5%24.0120022.048.17-3.832352.0-1104.0NEGOTIATE_PRICE_OR_REDESIGN_COSToutsole_tooling1360.0TrueTrueTrue先談 FOB、材料替代、數量、工具費拆分或設計降本
overtime_plus_2h_daycapacity每日加班 2 小時24.0120021.1212.00.03456.00.0TAKE_ORDER_WITH_FACTORY_CONFIRMATIONoutsole_tooling1700.0TrueTrueTrue可作為接單方案,但仍需工廠確認與真實資料覆蓋
outsource_bottleneck_500_pairscapacity瓶頸工序 outsole_tooling 外包/支援增加 500 雙產能24.0120021.1212.00.03456.00.0TAKE_ORDER_WITH_FACTORY_CONFIRMATIONpreparation1632.0TrueTrueTrue可作為接單方案,但仍需工廠確認與真實資料覆蓋
split_delivery_plus_4_workdaysdelivery分批交貨或延長 4 個工作日24.0120021.1212.00.03456.00.0TAKE_ORDER_WITH_FACTORY_CONFIRMATIONoutsole_tooling2040.0TrueTrueTrue可作為接單方案,但仍需工廠確認與真實資料覆蓋

Consultant Automation Actions

sequenceaction_idactionowner
1show_demo用 vertical slice 展示 2D/3D 到生產檔、route、profitability 的完整決策包customer meeting
2collect_factory_profile現場收機臺清單、產能、人工、倉儲 layout、SOP/PFC、ERP read-only 匯出權限onsite interview
3replace_estimates把 demo defaults 換成客戶實際工時、良率、物料單價、機臺稼動、倉儲限制data collection scripts
4fix_data_quality用現場資料替代 estimated defaults,建立稽核與自動化 backlogconsultant automation backlog
5decisioncurrent demo verdict=TAKE_ORDER_WITH_FACTORY_CONFIRMATION; use as sales conversation, not final factory approvalcustomer/factory confirmation

Adjustable Design Options

parameteradjustable_design_optionsynchronized_outputsfactory_confirmation_required
last_length_or_sizeEU size/last length/width/heightlast OBJ/STEP, cutter dimensions, outsole mold, material usage, fit risktrue
material_profileupper/lining/outsole/midsole materialCBD, allowance, shrinkage, SOP temperature, nesting, supplier MOQtrue
upper_panel_linevamp/quarter/toe/collar panel splitpattern DXF/SVG, stitch path, reinforcement, labor minutestrue
tread_depth_or_lug_layoutgroove count, lug depth, heel barsoutsole tread DXF/OBJ, mold STEP reference, rubber usage, mold reviewtrue
stitch_spacing_or_lace_countstitch spacing, eyelet pairs, lace lengththread usage, labor minutes, eyelet jig, lace BOMtrue
production_intentrender-only/sample/productionwhich GLB/HTML/DXF/STEP/CBD/SOP files are requiredtrue

Onsite Data Requests

data_iddata_neededcollection_methodautomation_target
machine_list機臺清單、台數、型號、可用工時、維修停機紀錄CSV import or photo-to-table review找瓶頸與 machine-control export profile
labor_skill_matrix人數、班別、工序熟練度、工資/加班規則interview + spreadsheet判斷產能、人工成本、訓練缺口
warehouse_layout倉庫平面圖、棧板/紙箱規格、可用面積與高度layout survey判斷接單後 WIP/成品是否塞爆
ERP_read_onlyBOM、採購單、工單、庫存、工時、良率、出貨歷史read-only export/API用真實資料取代 estimated defaults
SOP_PFC現行 SOP、PFC、QC checkpoint、返工原因document collection + gemba walk流程稽核與自動化改善 backlog
material_supplier_quotes單價、MOQ、交期、良率、coupon testsupplier quote sheet材料選項與利潤敏感度分析

Files

output\acceptance\footwear_vertical_slice\business_decision\order_profitability.csv

output\acceptance\footwear_vertical_slice\business_decision\machine_capacity.csv

output\acceptance\footwear_vertical_slice\business_decision\sensitivity_analysis.csv

output\acceptance\footwear_vertical_slice\business_decision\business_dashboard.svg